Stitched and woven
Embroidery rebuilds your artwork in thread — a machine follows a stitch path and sews the design into the fabric, so the result has real texture and depth you can feel. It works from a fixed palette of 15 thread colours, of which any one design may use up to 6, and it cannot sew anything finer than about 15 px (1.3 mm). That makes it the wrong method for photographs and gradients and the right one for bold marks, monograms and logos, where the stitched surface reads as far more valuable than a print of the same design.
Before anything is sewn, the design is digitized: converted into a stitch file that specifies stitch types, densities, the order the machine works in, and which thread goes where. This is a genuine translation, not a conversion — a person decides how each shape is best rendered in thread.
Digitizing happens once per unique combination of design, product and size, on the first order, and takes up to 36 hours on top of normal production. Every subsequent order of that same design skips it entirely.
Because digitizing is a translation, upload ordinary image files and let the process do its work. Ready-made stitch files — DST, PES, EXP — cannot be accepted: they carry densities and thread mappings for a different machine and a different thread set, and using them is how a design ends up puckering the fabric.


Embroidery machines are threaded with physical spools, so the colours available are a fixed set of 15. When you upload a design, its colours are automatically matched to the nearest thread — which means a carefully chosen brand colour may shift, sometimes noticeably, if it sits between two threads.
Any one design may use up to 6 colours. Beyond that, the machine spends more time changing threads than sewing, and each change is another place for a thread break.
If exact colour matters, design directly with the palette listed above the sections here — use those hex values in your artwork and every colour maps to itself, with nothing left to interpretation.

A stitch has a physical width. Below about 15 px (1.3 mm) there is no way to lay thread down as a line rather than a knot, so anything thinner is either thickened during digitizing or dropped. Text follows from the same limit: at less than 75 px (6.35 mm) tall the enclosed spaces inside letters fill in with thread and the word becomes a smudge.
Negative space needs the same respect as positive space. A gap between two shapes is not empty — it is fabric that must remain visible between two sewn areas, and if it is too narrow the two areas merge into one. Do not use hairline gaps to define detail.
Fabric matters too. A structured cap holds finer detail than a knitted jersey, and fleece needs the most generous sizing of all, because the pile stands up around the stitches and swallows small elements.




Custom Embroidered Youth Cap with Your Name
Custom Embroidered Denim Cap with Your Text
Custom Embroidered Fitted Cap with Your Text
Custom Embroidered Corduroy Cap with Your Text
Custom Embroidered Baseball Cap with Your Name
Custom Embroidered Hoodie with Your Text
Custom Embroidered T-Shirt with Your Text